Stone chip protection of axle beams

Vehicle axle beams are exposed to high levels of stress from stone chipping and weathering and must therefore be protected against corrosion.

Challenge

  • High stress due to stone chipping
  • Stone impacts destroy primary corrosion protection layers and ecoat
  • Spray water and salts lead to corrosion in the damaged areas
  • The coating must withstand the elastic deformations even at low temperatures

Solution

  • Stone chip protection through a water-based system that dries quickly at room temperature with high mechanical resistance
  • Single-layer system with high yield
  • Selective coating with staying power without running/sagging
  • Excellent adhesion under mechanical stress, such as stone chipping
  • Solid film after 30-60 minutes before installation
  • High elasticity and elongation at break at low temperatures
Sheet metal structure of a rear axle beam
Sheet metal structure of a rear axle beam

Sheet metal structure of a rear axle beam

Benefit

  • Low investment costs thanks to single-layer system with oven-free drying
  • Cost-efficient material consumption with selective application
  • Low application effort
  • Few process steps
Sealed gap in the cavity
Sealed gap in the cavity

Protection of the base coat with protective paint or underbody protection

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